cutting is a manufacturing process used to generate large numbers of
the same shape. The process is widely used on an assortment of
materials all over the world, and many manufactured products contain
several die cut components, often assembled together in a series of
steps to create a finished product.
Sharp specially shaped blades are used in die cutting. The blade is
bent into the desired shape and mounted to a strong backing. The
result is known as a die. The material being cut is placed on a flat
surface with a supportive backing, and the die is pressed onto the
material to cut it. Depending on what is being made, a single die
might cut one piece of material, or it might be designed to slice
through multiple layers, generating a stack of blanks.
Many consumers find it helpful to consider a cookie cutter when
thinking about die cutting. The cookie cutter is a type of die which
is capable of cutting out a potentially infinite amount of blanks.
Each blank will be exactly the same shape and size, meaning that the
blanks can be cooked uniformly together and decorated at will for
individuality. The alternative is cutting out each cookie by hand, a
painstaking process which would result in irregular final products.
Creating dies is meticulous work. The die must be designed so that it
efficiently cuts the desired material with minimal waste. Most
factories which use die cutting as part of their manufacturing process
have techniques for recycling material left over from die cutting, but
they want to avoid excess if possible. Often, multiple dies are fitted
together on one mount, nestled with each other for maximum efficiency.
Material left over from the die cutting process may be melted down and
reused, or reworked into other components.
Common examples of die cut items include
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